for Medical Molders

Problem:
Costly and ineffective process validation.

RJG Solution:
RJG helps its customers simplify validation protocols using systematic, scientific molding techniques. This provides greater quality and reduces costs by making sure that the right things are being validated, and that you're not over validating.

Problem:
Design Of Experiments (DOE) results are expensive and don't always make sense.

RJG Solution:
Step one is to understand fundamental differences in DOE for injection molding versus other processes; RJG training in this area was developed in collaboration with DOE guru, Bob Launsby, and gives you valuable insights specific to injection molded parts.

Problem:
Re-validation takes too much time during transfers.

RJG Solution:
Universal set-up sheets greatly reduce the cost of revalidation on additional presses. By using machine independent process variables, the OQ (Operational Qualification) can often be eliminated. Molds can be moved from press to press with minimal hassle.

Problem:
Making sure all processes are set-up according to validated standards.

RJG Solution:
Thanks to the Advanced System Overview, managers can quickly see which stations are set-up correctly and running according to defined process parameters.

Problem:
Providing proof of validated standards or historical information about press runs is difficult.

RJG Solution:
The eDART provides valuable historical data for each shot produced; if problems arise within a specified run, you can access the data to identify root causes or prove that the problem did not stem from the part in question.